4-WIMA-Zemmler Combi final

00:00:00: So the next double feature here is from Weimar and Zemler.

00:00:03: And I think this one before, it's the HDS Right?

00:00:09: Yes, you have.

00:00:10: This is one of the smaller units from the water-based density separator range.

00:00:15: The HDSS is designed for throughputs up to twenty tonnes per hour.

00:00:21: A typical application would be mixed construction waste in a five to sixteen millimetre fraction.

00:00:27: We use water as the separation medium

00:00:42: So basically a simple water bath.

00:00:45: or is there something else that makes this machine stand out?

00:00:49: No, it's not just a simple water bath.

00:00:52: In our density separators we generate a controlled water flow using a propeller.

00:00:58: This allows us to actively separate and remove the light fraction.

00:01:03: The key component is the freely adjustable propeller.

00:01:06: By adapting the flow velocity We can achieve very precise separation And produce clean target fractions.

00:01:14: You mentioned a target fraction.

00:01:16: Can you define which fraction you want to recover?

00:01:19: Yes I can.

00:01:20: Depending on the feed material and specific application, The upward flow can be adjusted accordingly For example in plastics applications.

00:01:31: this ensures that contaminants are reliably removed before they can damage downstream shredding equipment In construction & demolition waste.

00:01:41: it allows us to separate contaminant from mineral fraction And produce clean recycled aggregates as shown here.

00:01:49: And this isn't the only unit here.

00:01:51: What else are we looking at?

00:01:53: The second unit is a Hydro Cyclone Unit, HCU consisting of a pump three cyclones and a dewatering screen.

00:02:03: even with very efficient screening A certain amount to find material always remains attached to the product.

00:02:10: This unit helps us remove that fine material from water and separate it from sand.

00:02:17: The

00:02:19: process water is fed onto a section of the screen where contaminants larger than two millimeters such as fibers, plastics wood or coarse particles are removed.

00:02:31: The water containing fine particles flows into the screens sump.

00:02:35: from there it has pumped to the cyclones.

00:02:38: The cyclones separate particles larger than zero point zero six three millimeters from the water and discharge them onto the dewatering section of the screen.

00:02:49: At the end to process, the de-watered sand is discharged form the screen while the cleaned water now largely free of sand can be recirculated back into separation processes.

00:03:01: And why are you combining these two systems?

00:03:05: Well, as mentioned the second unit removes sand and therefore abrasive components from water.

00:03:12: This allows us to operate a closed-water loop for longer periods and significantly reduce wear!

00:03:19: What other applications is this system suitable

00:03:22: for?!

00:03:23: We use the HSC primarily to remove abrasive particles from smaller water circuits.

00:03:29: It can also be used as a pre-treatment stage for larger water treatment

00:03:34: systems.".

00:03:35: So that's first of those two, now let us have closer look on this second machine!

00:03:40: The next one we are having a closer look at is the Zemmler MS-PRO uses double trauma technology.

00:03:47: What is difference between this and single trauma screening system?

00:03:51: Well, the MS-Thirtysix Pro works with two connected trommels that screen material twice in a single pass.

00:03:58: This produces three fractions – fine medium and coarse grain—with a sharper separation cut —and higher screening quality compared to single trommel systems.

00:04:09: The use of wirescreen linings on inner and outer drums precisely defines the separation cut resulting more usable end products.

00:04:20: Powerful is the Zemmler MS-XX Pro.

00:04:24: Well, with a screening capacity of up to one hundred cubic meters per hour the MS-Thirtysix Pro is designed for medium to high throughputs.

00:04:33: Compact at just eight metres long and less than three point two metres high it offers a total screen area of twenty three square metres.

00:04:42: that's working area over five metre long and one point eight meter wide single trommel.

00:04:48: The double Trommel of the MS Thirty Six Pro offers more screening and thus more performance.

00:05:04: The machine has a power consumption of thirty-two amps, not only do the trommel & belt motors run on electricity but so does the entire drive system.

00:05:15: this means no emissions or noise are minimized hydraulic components pressure lines.

00:05:36: You mentioned already electric chain mobility.

00:05:40: What does that mean in practice?

00:05:43: Yes, the chain drives are powered by powerful electric motors.

00:05:47: Compared to wheeled screening machines they're easier to manoeuvre and do not require road registration.

00:05:53: This makes the Zemmler MS-III Pro more versatile than almost any other mobile drum screening machine.

00:06:00: It can be transported without special permission on a low loader And is even containerisable!

00:06:05: And another feature Is the telemetry package.

00:06:08: How does it support operators in service?

00:06:11: Well, the integrated telemetry enables continuous monitoring of performance operating parameters and location for five years inclusive.

00:06:21: Operators can view production data, error logs and maintenance events.

00:06:25: GPS tracking helps with logistics and theft protection And remote maintenance enables faster access for operators or dealer service significantly reducing downtime.

00:06:36: Intuitive mobile control with predefined screening programs and individually storable screen settings make work efficient & reliable.

00:06:45: How was attention paid to maintenance and service ability in the design?

00:06:50: The design follows a plug-and play approach.

00:06:53: All electrical and mechanical components are quickly accessible, and replaceable even without specialist personnel.

00:06:59: In addition maintenance access points with hinged doors are generously designed to allow routine work to be carried out efficiently!

00:07:06: And

00:07:06: for which areas of application is this combination of double-traumel AND electric drive suitable?

00:07:13: The MS-XX Pro was designed for professional users who want to combine high screening performance in recycling, civil engineering landscaping or municipal applications.

00:07:27: The MS-XXX Pro is particularly advantageous where emissions restrictions low noise levels and digital process transparency are required such as on inner city construction sites in confined recycling yards and wherever efficient quality screening is needed.

00:07:44: Thanks for the information about that.

00:07:46: Zemmler MS-xXX pro add.

00:07:48: now let's have a closer look to next one.